For Extraction & Processing Operations

Keep Extraction Runs Stable.
Protect Equipment. Reduce Risk.

Power fluctuations interrupt active runs, damage sensitive equipment, and create compliance exposure. Our power stability systems deliver clean, consistent power—preventing process interruptions before they cost you.

Free assessment · No obligation · Rollout aligned to your production schedule

Get Your Risk & Uptime Assessment

15 minutes. Map your interruption risks. Get a protection plan.

Quick Answer: What is the Process Power Stability Program?

Who it's for: Extraction and processing operations experiencing process interruptions, equipment sensitivity issues, or compliance concerns from power instability. What it solves: Provides clean, consistent power stability that prevents extraction run interruptions, protects sensitive equipment, reduces scrap/rework, and minimizes compliance exposure. Next step: Book a free 15-minute Risk & Uptime Assessment to get your Process Interruption Risk Map and Critical Equipment Protection Plan.

See How It Works

Watch how the Process Power Stability Program protects your operation

The Cost of Power Instability

Every interruption costs you—in product, time, equipment, and compliance.

$5K-50K+

Per interrupted extraction run (scrap + rework + downtime)

15-40%

Equipment lifespan reduction from power quality issues

$$$

Compliance exposure from process documentation gaps

The Hidden Tax on Your Operation

Interrupted Extraction Runs

A momentary power dip during an active extraction run means scrap, rework, and lost time. Depending on your process, a single interruption can cost $5,000 to $50,000+ in product and downtime.

Equipment Damage & Shortened Lifespan

Voltage sags, surges, and harmonics stress sensitive extraction equipment—rotovaps, chillers, vacuum systems, control electronics. The damage accumulates silently until you're facing premature replacement or catastrophic failure.

Compliance Exposure

Process disruptions create documentation gaps. When your extraction parameters go out of spec mid-run, you're left explaining to auditors and regulators why your batch records don't match your SOPs.

Peak Demand Charges Crushing Margins

Extraction equipment has high inrush currents. Every time you start a run, you're potentially setting a new peak demand that hits your electric bill for the next 12 months.

Why Address This Now?

The risks are growing. The opportunity cost is compounding.

Adding Lines = Adding Risk

Every new extraction line multiplies your exposure to power instability. The same event that used to interrupt one run now interrupts three.

Utility Rates Rising

Peak demand charges are increasing. Time-of-use rates are becoming more aggressive. Your power costs are going up—with or without stability.

Audit & Insurance Scrutiny

Regulators and insurers are asking more questions about process controls and business continuity. Can you demonstrate power resilience?

How It Works

Three steps to process power stability.

1

Assessment

15-minute call to map your process interruption risks, critical equipment, and production schedule. We create your Risk Map.

2

Protection Plan

We design a Critical Equipment Protection Plan with baseload stability and peak management strategies tailored to your operation.

3

Phased Rollout

We deploy during your maintenance windows, aligned to production schedules. Critical equipment first, then expand as capacity allows.

What Makes This Different

Purpose-built for process-critical environments.

The Process Power Stability Program delivers clean, consistent power protection specifically designed for extraction and processing operations. Unlike generic backup power:

  • Zero-transfer protection — No momentary interruption during grid events. Active runs continue uninterrupted.
  • Power conditioning — Filters voltage sags, surges, and harmonics that damage sensitive equipment
  • Peak demand management — Shave demand spikes to reduce the highest-cost component of your electric bill
  • Production-aligned rollout — Installation during your downtime windows, not ours

What You Get

Your complete Risk & Uptime Assessment includes:

15-Minute Risk & Uptime Assessment

Focused call to understand your extraction processes, critical equipment, and power pain points.

Process Interruption Risk Map

Visual mapping of where power events hit your operation hardest and what they're costing you.

Critical Equipment Protection Plan

Prioritized protection strategy for your most sensitive and valuable equipment.

Baseload Stability + Peak Risk Strategy

Approach to stabilize your baseline power while managing demand spikes that drive electric costs.

Rollout Plan Aligned to Downtime Windows

Realistic deployment timeline that works with your production schedule—installation during planned maintenance, not forced shutdowns.

Our Guarantee

If we can't identify at least one measurable reduction path for interruption risk or peak exposure, you get a power-quality snapshot report free—no strings attached.

Real Results

From extraction operations that stopped losing runs to power.

[PROOF PLACEHOLDER: Processing Case Study]

Hydrocarbon Extraction Lab — [Location]

This 3-line extraction operation was averaging 2-3 interrupted runs per month due to power quality events. Each interruption cost approximately $8,000-15,000 in scrap and rework. After deploying power stability systems, they achieved [X] months with zero process interruptions. [PLACEHOLDER: Include specific metrics on scrap reduction, equipment uptime, or peak demand savings.]

[X]%
Reduction in Scrap
[X] mo
Zero Interruptions
$[X]K
Annual Savings
[PROOF PLACEHOLDER: Before/After Interruption Metric Graphic]

Side-by-side: Monthly interruption events before vs. after power stability deployment

[PROOF PLACEHOLDER: Testimonial #1]

"[Quote from Extraction Manager or Director of Manufacturing about eliminated interruptions, equipment protection, or improved process consistency.]"

— [Name], [Title], [Company]
[PROOF PLACEHOLDER: Testimonial #2]

"[Quote from COO or Plant Manager about ROI, compliance confidence, or operational peace of mind.]"

— [Name], [Title], [Company]

Is This For You?

This IS for you if:

  • You've lost runs to power fluctuations or momentary outages
  • Your extraction equipment is sensitive to power quality
  • Process interruptions create compliance documentation gaps
  • Peak demand charges are eating into your margins
  • You're adding lines or expanding capacity
  • Auditors or insurers are asking about business continuity

This is NOT for you if:

  • Your power has been completely stable with no issues
  • Your processes can tolerate interruptions without cost
  • You're looking for the cheapest option regardless of reliability
  • You're planning to shut down within 12 months

Key Questions Answered

How quickly can we get critical equipment protected?

Phase 1 protection for your most critical equipment typically deploys within 60-90 days. We align installation to your maintenance windows to minimize or eliminate production downtime.

What's the typical ROI timeline?

For operations experiencing regular interruptions, the system often pays for itself within 12-18 months through avoided scrap, extended equipment life, and peak demand savings. Your assessment includes ROI modeling for your specific situation.

Do we need to shut down to install?

Not typically. We design phased rollouts that work with your production schedule. Most installations can happen during planned maintenance windows or in stages that don't interrupt active production.

Frequently Asked Questions

Is this safer than generator backup for extraction processes?
Yes. Unlike generators that take 10-30 seconds to start (causing momentary interruptions that can ruin active runs), our power stability systems provide instantaneous protection with no transfer delay. Your extraction processes continue uninterrupted during grid events. The generator model was designed for general backup—not for process-critical environments where even milliseconds matter.
How much downtime is required to install?
We design rollout plans aligned to your production schedule and maintenance windows. Most installations can be phased to minimize or eliminate production downtime. Critical equipment protection can often be installed during planned maintenance. We'll never force you to shut down production on our timeline—we work around yours.
Will this help with power quality for sensitive extraction equipment?
Absolutely. Our systems condition incoming power, filtering out voltage sags, surges, harmonics, and frequency variations that damage sensitive extraction equipment. Clean, stable power extends equipment life—often by 20-40%—and improves process consistency. This is especially important for precision equipment like rotovaps, chillers, vacuum systems, and control electronics.
What is the timeline and how do we justify the cost?
Phase 1 protection for critical equipment typically deploys within 60-90 days. Cost justification comes from multiple sources: avoided scrap/rework (often the biggest factor), equipment protection and extended lifespan, reduced peak demand charges, and compliance risk reduction. Your assessment includes ROI modeling showing break-even timelines for your specific operation. Most facilities see payback within 12-18 months.
Can this integrate with our existing electrical infrastructure?
Yes. Our systems are designed to integrate with existing electrical infrastructure—we're not asking you to rewire your facility. We can protect specific circuits, equipment, or your entire operation depending on your needs and budget. The assessment identifies the most practical integration points.
What about ongoing maintenance?
Our systems require minimal maintenance compared to generators (no fuel, no oil changes, no weekly test runs). Typical maintenance is annual inspection and occasional firmware updates. Remote monitoring catches issues before they become problems. This is a "set it and forget it" solution—not another maintenance burden.

Ready to Stabilize Your Processes?

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Stop Losing Runs to Power

Get your free assessment and see how quickly we can protect your critical processes.

Book a 15-minute Risk & Uptime Assessment

Questions? Email us at process@forerunnerenergy.net

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